At
the 2026 International New Display Technology Exhibition, a research
and development achievement concerning "High-Refractive-Index Phenyl
Silicone Rubber Encapsulation Material" was officially released. Through
molecular structure innovation, this material has increased its
refractive index to over 1.54 while maintaining excellent
high-temperature resistance and UV aging resistance. It successfully
solves key challenges in light extraction efficiency and long-term
reliability for Micro-LED display devices, clearing a significant
obstacle for the industrialization of China's next-generation display
technology.
According
to the R&D team, as the core of next-generation display technology,
Micro-LED chips are microscopic in size, and light extraction
efficiency is a key factor restricting their brightness and energy
efficiency. Traditional encapsulation materials, mostly common organic
silicon or epoxy resin, generally have refractive indices lower than
1.50, causing a large amount of light to be lost due to total internal
reflection at the interface between the chip and the encapsulation
layer. Phenyl silicone rubber, due to the high electron polarizability
of the phenyl groups in its molecular chain, inherently possesses the
potential for a high refractive index. However, traditional materials
with high phenyl content often suffer from poor thermal stability and a
tendency to yellow.
The
newly released material introduces special side-chain modification
technology and nano-composite processes. While significantly increasing
the phenyl content, it effectively inhibits the degradation reaction of
the material under high temperatures and strong light exposure. Test
data shows that after aging at 150°C for 1,000 hours, the material
maintains a light transmittance of over 98% with no obvious yellowing.
Its high refractive index characteristic increases the light extraction
efficiency of Micro-LED chips by approximately 25%, significantly
reducing device power consumption.
In
addition, the material features low stress and high elasticity,
effectively buffering the difference in thermal expansion coefficients
between the chip and the substrate, preventing cracking or delamination
of the device under thermal shock. Currently, the material has passed
preliminary validation by several leading domestic display panel
enterprises and is expected to begin small-batch trial production by the
end of 2026, providing a solid material foundation for the widespread
application of Micro-LED in smart wearables, automotive displays, and
ultra-large-screen televisions.
Phenyl Methyl Silicone Oils IOTA 250-30