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World's First "Full-Temperature-Range" Fluorosilicone Sealing System Delivered: Safeguarding the 2026 "Tianwen-3" Mars Sample Return Mission

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This morning, following the final quality inspection of the last batch of specialty sealing components, the "Full-Temperature-Range Fluorosilicone-Phenyl Silicone Composite Sealing System," jointly developed by the China Aerospace Science and Technology Corporation (CASC) and leading domestic material laboratories, was officially delivered to the "Tianwen-3" mission team. Dubbed the "Guardian of Space Joints," this system will serve as a core critical component for the Mars Sample Return probe scheduled for launch in the second half of the year, ensuring reliable operation during its multi-year deep space journey and in the extreme surface environment of Mars. According to the chief designer of the project, one of the greatest challenges for the Mars mission is the massive temperature fluctuation (from below -100°C at Martian night to over 20°C under sunlight) combined with intense cosmic radiation. The delivered system innovatively adopts a "dual-layer composite structure": the inner layer utilizes high-phenyl-content silicone rubber to provide superior radiation resistance and low-temperature performance, preventing material embrittlement in deep cold; the outer layer is wrapped in specially formulated addition-cure liquid fluorosilicone, building a rigorous anti-corrosion barrier thanks to its extreme tolerance against potential oxidizers in Martian dust and propellant fuels. Test data reveals that the sealing system successfully completed over 5,000 thermal cycles ranging from -120°C to 150°C in a vacuum chamber simulating the Martian environment, maintaining a zero leakage rate throughout. Furthermore, the system integrates intelligent sensing capabilities to transmit real-time sealing status data, providing decision support for the ground control center. Industry experts evaluate that this achievement not only marks China's complete self-reliance and controllability in key basic materials for deep space exploration but also pushes the application limits of Chinese specialty rubber to a new historical height, contributing a critical "Chinese Solution" to humanity's exploration of the Red Planet.
IOTA FLSR3000 fluorosilicone sealant

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